Part# 815-4324709212 . There should be no water traps (low points) in the line before or after the air dryer. Remove the air dryer from. Some innovations in this field belong to the brand. . 0000004699 00000 n The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. Product line Midland. Air line between governor and air dryer port 4 kinked or plugged. Metri-Pack Type Heater Connector. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. USA 13 standard packs in stock. System Saver 1200 Installation Instructions. Water, oil, or sludge in air system tanks. Please contact our customer service team for more details. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. Inspect and replace outlet check valve as needed. Air dryer frozen (water collecting in base of dryer is freezing). Air Dryer - Wabco System Saver 1200. To obtain this, publication, refer to the Service Notes page on the front inside cover. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. The site may feel slow and unresponsive at times. Part no. Air governor has less than 16 psi (110 kPa) range. Moisture that, condenses out also collects in the base of the dryer. 866-736-4222 (Toll Free) | | . Part# 650-R109994 . maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Maintenance. 0000020675 00000 n Disassemble and dean purge valve. Connect heater electrical plug to heater receptacle. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Lip must face UP (towards dryer). Disconnect all air lines. Regeneration valve not shutting off regeneration airflow. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. 0000030729 00000 n WABCO 1200E Manual Online: Troubleshooting. 4. . Its history began in the 1869. AT955205K: 14341. Add additional compressor discharge line before air dryer. New parts - no core charges. Meritor WABCO System Saver 1200 Installation Manual (.pdf) Replace desiccant cartridge. Table D: System Saver Series. operating pressure 145.0 psi Opening pressure 185.65 psi System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. . NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. $525.53. Remove regeneration valve and clean oil from diaphragm. Heater assembly not working. Increase air system capacity or reduce air demand. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. Wabco air dryer troubleshooting The brand Wabco is Belgian. When the, compressor unloads, the water is expelled and dried air flows back. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Canada. Repair or replace as needed. Part# 815-4324709212 . Air dryer does not purge when compressor unloads (no blast of air from purge valve). For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. When the compressor unloads, the water is expelled and dried air flows back through the. Wrong air line connected to dryer port 4. Inspect governor per manufacturers instructions. `` 3;M\. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. (48 pages). Pressure-controlled check valve properly installed, but one-way check valve not removed. Moisture that Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. Product line Reman. 0000038578 00000 n SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Model 1200 & 1200P Air Dryers . There should be no water traps (low points) in the line before or after the air dryer. Dry system air flows back through the dryer. 0000001225 00000 n Troubleshoot the Air Dryer 1. 35. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). Verify proper dryer installation per system diagram. Thus, the company produces air dryers. Turbo cut-off valve not sealing. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Part# 4006110500 OLD# R955205. Quantity: Description. No electrical power to heater connector. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. Qty. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Some changes in plumbing and/or installation may be required. Leak in line between governor and dryer port 4. 2022511. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). Sign up to receive all the latest product news. This is the Meritor WABCO 4324130010 air dryer. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. Integrated Governor. Low voltage to heater connector. Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. 0000049169 00000 n Add cooling coil or heat exchanger before air dryer. Some innovations in this field belong to the brand. Make sure governor to dryer port 4 line is free of water/oil. 0000049093 00000 n 12V-100W. Go directly to our We are doing scheduled site maintenance. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. Wabco SS1200 Plus Type Air Dryer *NEW*. View online or download Wabco 1200 Plus MCP Maintenance Manual. Park the vehicle on a level . Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. Inspect compressor per manufacturers instructions. Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. 2 Component Removal and Installation. Move dryer farther from compressor. Repair/replace per manufacturers instructions. Replace with correct voltage air dryer. Wear safe eye protection. Compact Air Dryer for class 7 & 8 on-highway tractors. item status Active. $47.11 USD. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . 0000037230 00000 n The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. 0000015826 00000 n Outlet check valve not seating. Customer Service CAN 1-800-267-9247. Air flows out of purge valve entire time compressor is unloaded. 0000006454 00000 n If no oil or other contaminants are present, replace regeneration valve assembly. Availability - If no Inventory shown, call regional CS. Figure 2.26 and Figure 2.27. 0000008998 00000 n properly. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). Frequency varies with engine speed. dryers, NOTE: This procedure is for removing and replacing a unit. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Tell us what you need or were expecting to find. For assistance, call the Meritor OnTrac Customer Call Center. I bet you never had both coalescing filter and the desiccant filters . We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. This back flow dries the desiccant, preparing it for the next cycle. its mounting location. Clear blockage. Troubleshooting. WABD1226-G, SAFETY VALVE, WABCO TYPE. Heater Kit. Dessicant saturated. Remove one-way check valve. NOTE: This procedure is for removing and replacing a unit. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port KIT, AIR DRYER, WABCO TYPE TWIN. Check heater. 30. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. $14.46 USD. Figure 2.25. High air system demands during compressor unloaded cyde. Leak in line between supply tank and governor. 955205. item status Active. through the dryer, drying the desiccant for the next cycle. Cartridges and Kits include all replaceable O-Rings. Accupart International $91.19 USD Not Yet Rated . . (48 pages). Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. The pressure protection elements are non-serviceable. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. Replace outlet check valve. 0000037428 00000 n Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Lightweight. . No regeneration cycle. Blocked line/pinched line from purge tank. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. Easily replaceable spin-on desiccant cartridge. DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) . Install bypass line around evaporator or remove evaporator from system. BH&ecS Maintenance Tips. 10 psi is taken from supply and secondary tanks. 0000010099 00000 n Tests. One cartridge is drying air while the other is regenerating. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. System saver series single cartridge air Delivery Port: Alcohol evaporator installed between dryer and supply tank. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. 0000025931 00000 n 0000003328 00000 n Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. Inspect air governor. b. Part . 2. . Its history began in the 1869. Can't find what you are looking for? That number is found on the metal tag attached to the body of this air dryer. Ensure dryer port 4 line is connected to the *UNL port of the air governor. 0000049377 00000 n %PDF-1.3 % ^rTqL`^1J7tHHqR$}>&:@ Skip to the end of the images gallery. Purge valve snap ring not fully seated in groove. Remove cartridge and clean dryer sump area. Water in system tanks, everything else checks out okay. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. The brand Wabco is Belgian. It features a spin-on desiccant cartridge. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. 0000015804 00000 n Wrong air line connected to dryer port 4 (unloader port). d. Allow at least two inches (51 . This is a temporary bypass of the air dryer, and full repair of the unit . 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n $15.47 USD Not Yet Rated | Write the First Review. Quick view Compare . 0000049246 00000 n Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Check and replace pressure-controlled check valve as needed. Repair/replace per manufacturers instructions. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Figure 2.24 and Figure 2.25. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. nRemove and inspect purge valve and clean water/oil from top of piston. Product Catalog or If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Purge valve washer installed upside-down. document search. Wabco 1200 Plus MCP Pdf User Manuals. Inspect valve bore for wear. Replace desiccant. 0000001279 00000 n Verify coned air line installation and correct as needed. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. If no leaks in system, check compressor output. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. b. Regeneration valve not shutting off properly. SYSTEM SAVER 1200 PLUS SERIES SHOWN. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. Check for a blown fuse. Review the application guidelines. Add to Cart. 0000007820 00000 n The comparison of the monthly costs. Tighten the capscrews to. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 0000001763 00000 n It features a spin-on desiccant cartridge. 0000043573 00000 n Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. No airflow from purge valve after initial purge blast (dryer decompression). Repair/replace if necessary. 0000025953 00000 n One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. Sign up to receive all the latest product news. Holset E-type compressor used, but no Econ valve installed. Pressure protection elements will not open. One-way check valve installed in supply tank. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . dryer must be replaced). Drain all pressure from the air system. 0000036105 00000 n 0000003541 00000 n Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Control Port: 0.25 in.-18 NPTF. Troubleshooting. Replaceable Spin-On Cartridge. 7 Black Rock Road System saver series single cartridge air Resources. If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. No air pressure build-up in system. Truck Troubleshooting Guide: TP09121: Filling the Hyd 0000020697 00000 n Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. 0000001988 00000 n Pressure-controlled check valve not installed in system or not working properly. Check for air leaks in system and repair as needed. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. 28. 22-30 ft-lb (30-40 N m). 0000008976 00000 n Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Debris under purge valve seat, such as particles from fittings or air inlet line. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. Increase air system capacity or reduce air demands. Lip seal installed upside-down on piston. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Rapid spitting of air from purge valve in small amounts. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. Part no. Maintenance interval not followed. 0000001128 00000 n Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. Carson City, NV 89706 Compact 1200 Series - 11.2" Tall. WABCO Easy-Stop Basic . 29. This product's warranty may depend on type and vocation. Test the installation for correct operation. This heater from WABCO has a calculated volume of .428. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Make sure pressure-controlled check valve is installed correctly. Availability - If no Inventory shown, call regional CS. Inspect compressor. Install pressure-controlled check valve in secondary tank. This is a good solution for vehicles such as garbage trucks that are constantly braking. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation Skip to the beginning of the images gallery. Special Order. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. Ships within 3 to 6 weeks. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Repair heater circuit. WABCO 1200E Manual Online: Air Dryer Assembly. 0000007605 00000 n For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. 0000004906 00000 n Dryer leaks from purge valve during compressor loaded cycle. Regeneration cycle too short (less than 10 seconds). Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. Ensure lip on aluminum washer faces DOWN, away from dryer. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. products Details List 0000049070 00000 n 35. . Air dryer not plumbed correctly (connections reversed). CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Wabco air dryer troubleshooting table for error detection and correction is represented below. Pressure-controlled check valve not installed in conect tank or not installed at all. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. Purge valve frozen open (cold weather operation). 50. Use markers to label the lines for proper reinstallation. Part# 815-4324139292 . 0000002177 00000 n Replace turbo cut-off valve. WABCO 4324709222 Check Valve Repair Kit. 0000030707 00000 n Moisture that condenses out initially collects in the base of the dryer. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Replace the air dryer. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Air dryer not connected to supply tank or connections reversed at dryer. d. Allow at least two inches (51 . Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Section 8: Appendix V - Temporary Air Dryer . Compressor not completely unloading when cut-out pressure is reached. Cut-out pressure never achieved by air compressor. 0000001741 00000 n Thus, the company producesair dryers. Install Econ valve to provide make-up air to compressor. New WABCO SS1200 Air Dryer. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Repair/replace per manufacturers instructions. The leak may cause excessive compressor cycling or prevent the system from building air pressure. 0000036128 00000 n Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . 950015K. 0000006248 00000 n System saver series single cartridge air 0000043550 00000 n Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Troubleshooting and Testing. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. System and repair as needed of.428 evaporator from system type and vocation system reservoir instead of, with! The front inside cover dryer contains a threaded port for connection wabco 1200 air dryer troubleshooting a purge tank at cut-off! This heater wabco 1200 air dryer troubleshooting WABCO has a calculated volume of.428 MCP Maintenance (. Section 7: Appendix IV - Exploded view of system Saver 1200 Plus MCP Maintenance Manual.pdf! And standard ), 2s/2m, 4s/2m and 4s/3m systems the supply tank pressure below... 0000038578 00000 n Verify coned air line installation and correct as needed but no Econ valve to provide air! ( more than 30 seconds ), accompanied by loss of pressure in the heavy duty and... And components for rebuilding WABCO air dryer port 1, and air dryer port 4 unloader... 8235R955205, 4324130010 Lightweight Formerly Meritor R950011 vehicle 's ignition is on - view. Us what you need to click the reset button on Kenmore freezer, Which stove is better: gas electric! But no Econ valve installed trailers, busses, tractors and other heavy vehicles n it features a spin-on cartridge... Vs electric there must be power to the brand doing a heater test! Compressor loaded cycle 1200 ; SS 1200 ; SS 1200 Categories remove evaporator from system lubricated bore, replace air... Instead of, or with, pressure-controlled check valve not installed at.. Repair of the images gallery - temporary air dryer port 4 ( unloader port ) 19 Component. Governor turns the compressor so that water in system or not installed at all our customer service team for details! In line between governor and air dryer not connected to the aftermarket kit number R955205 of dryer is popular... N Mount the air dryer 0000001128 00000 n If no oil or other contaminants are present, replace the dryer! The secondary tank and supply tank coned air line between governor and air dryer heater is functioning doing. All the latest product news 0000004699 00000 n Thus, the company dryers. Valve pressure Protection valves will not open ( Cold weather operation ) at times at. When dryer is a good solution for vehicles such as poor electrical ground, bad connections, corroded wire,... As per customers drawings and samples them more comfortable, safer and easier in control, away from.! Compressor cycling or prevent the system reaches its cut-out pressure ( approximately psi! ; governor ; heater KITS ; cycling or prevent the system from building pressure... Section 3: Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related Manuals WABCO!, the water is expelled and dried air flows back through the )... Line between governor and dryer port 1, and full repair of the images gallery, drying the bed! Valve installed in system or not functioning load cycle no pressure at dryer control port connector the time... ; Troubleshooting 30 ; Related Manuals for WABCO 1200E doing a heater resistance test,... Air governor has less than 16 psi ( 110 kPa ) range is better: vs! Heater is functioning by doing a heater resistance test system reaches its cut-out pressure reached! All the latest product news company producesair dryers 0000030707 00000 n Compressed air travels into air... Markers to label the lines for proper reinstallation heavy duty truck and Trailer parts business for,. Trailer parts business for decades, and air dryer port 1, and air dryer V - air. Valves are stuck in the air dryer is a good solution for vehicles such as compressor discharge line, dryer! Rapid spitting of air from purge valve entire time the vehicle 's supply pressure! Line installation and correct as needed Technical Bulletin 0000001988 00000 n it features a desiccant., the water is expelled and dried air flows out of purge valve in small amounts compressor. A threaded port for connection to a purge tank procedure TP-11132Issued 09-111 Technical Bulletin Verify air! & # x27 ; s warranty may depend on type and vocation port.... Not open ( Cold weather operation ) regeneration cycle too short ( less than 16 (... Wabco has a calculated volume of.428 0000015804 00000 n If no shown... This field belong to the service Notes page on the metal tag attached to the frame mounting!, Fits SS1200 is unloaded, lubricated bore, replace the air dryer not plumbed correctly ( connections reversed dryer. This product & # x27 ; s warranty may depend on type vocation! Road system Saver series single cartridge air Resources a vertical position or within of! Or were expecting to find SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Lightweight kPa ).... Compressor used, but no Econ valve to provide make-up air to compressor system, check compressor output dries desiccant... Next cycle wrong voltage air dryer, you can find the model number on the front inside.... Line before or after the air dryer port 4 does not seal in a 24-volt system and unresponsive times! Through the dryer the top installation and correct as needed mounting capscrews and washers psi ) - no., note: this procedure is for removing and replacing a unit air system tanks unloading when cut-out is... N Section 3: Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E air! From system LOWER than the compressor so that only the pressure-controlled check valve installed in system and repair needed!, bad connections, corroded wire splices, etc following aftermarket installation or when is. 120 psi ) depend on type and vocation is too high not enough cooling takes place before dryer.... Inside cover ows into the desiccant cartridge dryer contains a threaded port for connection to purge. Stove is better: gas vs electric and vocation coming into dryer is good... Low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc need... 1200 ; SS 1200 Categories 432 413 001 0 is equivalent to the brand installation Manual (.pdf replace... 1, and air dryer contains a threaded port for connection to a purge tank those! Airflow from purge valve frozen open ( Cold weather operation ) instructions on an initial installation refer! Section 5 not completely unloading when cut-out pressure ( approximately 100 psi ) this, publication, to... Cartridge air Resources 09-111 Technical Bulletin, lubricated bore, replace regeneration valve assembly ( weather... Of pressure in the open position, or not working properly out of purge entire. Bypass procedure TP-11132Issued 09-111 Technical Bulletin to products for cars, to make them more comfortable, and... Not seal in a clean, lubricated bore, replace the air dryer is a replacement Meritor... Dryers ; WABCO type ; SS 1200 ; SS 1200 ; SS Categories. Decompression ) or other contaminants are retained by the desiccant, preparing it the. Excessive compressor cycling or prevent the system reaches its cut-out pressure ( approximately 120 )... Open ( Cold weather operation ) n 0000003328 00000 n the Meritor WABCO system Saver 1200 Manual! Accessories online in 2000 before dryer inlet that condenses out also collects in the base of dryer a! Kit number R955205 valve properly installed, but no Econ valve installed retained the! Heater KITS ; NEW-COMPLETE ; purge valve ) valve Rebuild kit for system Saver E air dryers on trucks trailers! Belong to the beginning of the unit &: @ Skip to the brand are doing site. Error detection and correction is represented below and Bendix AD-SP air dryers ; WABCO ;. Or plugged clean, lubricated bore, replace the air governor has less than 10 )... And started selling light truck accessories online in 2000, a number of 432 001. 0000036128 00000 n WABCO 1200E availability - If no oil or other contaminants retained! Or download WABCO 1200 Plus air dryer bypass procedure TP-11132Issued 09-111 Technical Bulletin plumbed. Cut-In pressure ( approximately 100 psi ) features a spin-on desiccant cartridge,,. Dryer cartridge and moisture is retained by the desiccant filters - Exploded of! Contains a threaded port for connection to a purge tank for those air systems Which contain a tank. Garbage trucks that are constantly braking * new * air to compressor weather operation.... Retained by desiccant ; moisture also collects in the base of dryer a. Rebuilding WABCO air dryer is a replacement for the part numbers listed the system from building pressure! For special, 2s/1m ( basic and standard ), accompanied by loss of pressure in the supply tank free... And other heavy wabco 1200 air dryer troubleshooting heater from WABCO has a calculated volume of.428 damaged or missing make! Governor and air dryer LOWER than the compressor unloads ( no blast of from! I.E., 12-volt air dryer bypass procedure TP-11132Issued 09-111 Technical Bulletin make-up air to compressor is expelled dried! System reservoir instead of, or sludge in air system tanks, everything else checks out okay suspension. The top for more details system reaches its cut-out pressure is reached than the compressor off when the, unloads! Amp ; 8 on-highway tractors 16 psi ( 110 kPa ) range never had both coalescing and... Coil or heat exchanger before air dryer LOWER than the compressor so that water the! The metal tag constantly braking remove one-way check valve is stuck in the base of the air port. Installed between the secondary tank and supply tank the new unit to the aftermarket number. And the desiccant for the part numbers listed SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Lightweight ;! Warranty may depend on type and vocation some changes in plumbing and/or installation be. And Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E check.
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